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As we know capsule filling is a very complex process and there must be many steps taken to ensure that the product to be encapsulated has to be correctly developed to get mass uniformity. If we will consider solid medicines problems might appear if the powder will have poor flow properties. To avoid this good flow properties are a must to ensure satisfactory result in fill weight control and ensure the good uniformity of the mass of the capsule contents.  For liquid medicines if there is a very low viscosity, the leak can occur from two-piece shells soon enough after the filling took place. It is better to avoid filling capsules with very low viscosity liquids due to the potential leakage.    Then filling liquids in hard gelatin capsules finding the correct solvent, which is not going to interact with the capsule materials is a challenge as well. While filling the capsule splashing of the liquid  might occur as well. It would make it necessary to reduce machine’s output speed and/or increase the time for the pump stroke. Contamination of capsule and variable fill weights might occur then because of the ‘tailing’ during the filling stroke for gels and semi-solids. If happens the adjustment of the speed of the pump stroke and/or increase the temperature of the formulation is needed to be performed during filling. Looking from technological side- capsule filling machines need an exact station to fill in liquid. Because of it capsules need to undergo the additional subsequent band- sealing process to make sure, that the leakage of the content is prevented.  Another big disadvantage of automatic capsule filling is investment into expensive equipment, long time needed in order to make adjustments to the batch, cleaning or some format changes. They are also very complex machinery and every capsule format is composed of a few pieces, and all of the pieces have to be aligned perfectly and adjusted in order to avoid the breaking or opening of capsules. Because broken capsules can release the contents and stain the entire batch produced. Also it is hard to manufacturer the small batch automatically, because of machinery.  Hard Gelatin capsules could eventually undergo the joining reaction which renders the gelatin to less soluble and it might affect the release of contents of the capsule. During the manual capsule filling process then there is a transfer of the product to the capsule powder manual filling is performed volumetrically. This indicates that the capsules all body must be filled. If there are changes in the final blend density or API it could be impossible to fill in the exact amount of blend. In some cases, then it is possible to use manual compaction systems then density is lower. Saying that they would introduce a high variability to the contents of the capsule. (Siew a, 2017)

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